A CLEAR PIPELINE OF INNOVATION: CLASS 0 OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, a part of the Atlas Copco Specialty Rental division and a longtime leader within the area of air, nitrogen, power, circulate (pumps), steam boiler and lighting solutions, just lately took a daring decision which has modified the greatest way its buyer – and Rand Air – will method future hires of a similar nature.
Working within the petrochemical sector requires crucial attention to element, with absolute safety at all times imperative. When Rand-Air was approached by a long-standing buyer on this sector for equipment to clear a sulfuric acid pipeline sure for decommissioning, they approached the task at hand in an innovative and agile method, developing with a unique solution from these previously utilized.
“The venture undertaken was unusual by nature. Our customer required the use of an air compressor which may perform optimally in a high-risk, volatile surroundings. เกจวัดแรงดันลมขนาดเล็ก decided that this specific venture demanded a recent solution – and a departure from the way in which in which it had previously been approached,” explains Rand-Air seasoned petrochemical industry gross sales consultant Melanie Lake.
Oil-free air versus nitrogen
“Acid can not come into contact with any moisture – whether or not it’s water or oil – as a result of its excessive volatility. Contaminants could cause hazardous chemical reactions and probably even combustion,” explains Lake.
The clearing of the primary sulfuric acid pipeline – undertaken in 2020 – was meant as a once-off challenge. Rand-Air subsequently took the decision to go along with the Class zero oil-free compressor because of its production of high-quality, clean, oil-free, and completely dry compressed air.
“Multiple consultations and analyses preceded this challenge, to ensure that the Class zero oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a strain dew point of minus forty levels,” she provides.
Prior to Rand-Air supplying the oil-free compressor, this particular customer had at all times used nitrogen to clear their pipelines. By providing the Class zero oil-free air resolution, Rand-Air was in a place to show that this was the better answer on this case: in a position to offer a extra environment friendly answer in a shorter time, and with considerably less potential contamination or security threat.
Ultimate effectivity with a quantity of makes use of
The first pipeline clearing venture using oil-free air turned out to be so profitable that the estimated five day compressor hire, was completed in just one. This unimaginable achievement additional highlighted the operational efficiency of the oil-free compressors chosen.
Following เกวัดแรงดัน of the initial pipeline clearing, four extra tasks happened through the course of the year, and another is about for October.
“Efficiency and air purity are the rationale that this specific compressor is the most effective and most viable solution for clearing pipelines,” says Lake. Compressors employed by the client this year embody the PTS1600 compressor with a dryer which produces 1600 cubic feet of compressed air per minute.
“Oil-free compressors are in a position to be efficient over large distances. For example, a few of the pipeline projects have required air to be pumped by way of pipelines of between 2.5 kms to five kms. When compressing air over this distance, strain drops – which affects the move. It is crucial that air is pumped into the tanks at under 4 Bar,” Lake explains.
Oil-free compressors have multiple makes use of. Customers normally solely hire them for instrumentation, fermentation and aerating containers that are commonplace makes use of for these machines.
According to Lake, the truth that these compressors can be utilized in applications such as clearing petrochemical pipelines, demonstrates their range: “The oil-free compressor is even capable of transferring an 80 ton transformer, due to its ability to blow up industrial pillows which are then positioned beneath the heavy transformer and floated,” she remarks.
All different capabilities apart, essentially the most compelling reason for the hire of the Class 0 oil-free compressor was because of its capacity to supply clean, pure, contaminant-free dry air.
Making agility rely
Rand-Air attributes its high degree of buyer success and repeat enterprise to an around-the-clock service and powerful group effort: “We have made ourselves indispensable to so many shoppers, because of our extremely high requirements and substantial business experience. Whenever there’s a want for rental equipment, customers insist on utilizing our solutions and companies – because of our stringent safety audits, impeccable service and superior technical help,” says Lake.
True to its status in many industries including petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and providing effective solutions to customer’s operational wants.
“We are a staff which works collectively and helps one another regardless of the duty. Our technicians and staff are on call 24/7 to ensure customer service and support. We will at all times be ready to go above and beyond for a customer, taking a look at their problems from contemporary angles, to search out them the most effective resolution attainable – ‘clearing the way’ for innovation and improved productivity,” concludes Lake.
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