Festo’s answer helps obtain a twenty-fold improve in production

A twenty-fold enhance in manufacturing was the objective of the Croatian automobile cosmetics company Alfa Car. To achieve this, the whole manufacturing cycle, housed in a model new production plant, was automated. Festo equipped a whole solution for greater than 200 course of valves – including venture management.
A number of completely different merchandise together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the production of automobile cosmetic products. This requires complex course of automation solutions. The Croatian automobile cosmetics company Alfa Car has taken an enormous step into the future: whereas building a new production plant, the complete production cycle was totally automated, from the uncooked materials to the bottling line for the completed merchandise. One level of focus was the seamless automation of the process valves.
A number of totally different substances are stored, transported, blended and bottled in the production plant.
Customised complete solution
To tackle the challenge, the company labored along with the system integrator Arp Lučko and Festo. It could be Festo’s role to project handle the automation of the method valves. To guarantee fast integration into the new system and maximum reliability in the future production course of, customised full solutions have been equipped that cover the whole vary, from the process valve models to the valve terminals. When choosing the mandatory parts, particular attention had to be paid to the doubtless explosive environment.
Reliability counts
The communication between numerous totally different automated ball valves and the brand new plant’s higher-level control system was also decisive for optimum process automation. This requirement was met by a reliable resolution with six valve terminals type VTUG with PROFINET bus connection. เกจวัดแรงดูด than 200 ball valves from totally different manufacturers can be fully automated in this means. Using a single source for the ball valve resolution took the stress off both Alfa Car and Arp Lučko when it got here to designing and installing the new system. The intensive coordination of the various process valve suppliers, which Festo handled as part of its venture management transient, also made the challenge simpler.
Automated course of valves guarantee dependable distribution of the substances in the varied course of steps.

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